Products

ONEW-360VR Single-Station Welding Training Simulator

Product Overview

The ONEW-360VR welding training simulator is a professional virtual reality welding training simulator independently developed by Wuhan ONEW Technology.

As a high-performance welding simulator, it adopts low-latency control, high-precision positioning and haptic force feedback technology to build a 1:1 highly realistic welding training environment with more than 10 immersive industrial scenes.

Designed for WorldSkills welding training and vocational education, this welding skill training simulator is equipped with a complete curriculum system and real-time broadcast teaching. It supports one-click management of scores, classes, exams, homework, operation records and grade rankings. It perfectly solves the pain points of high cost, high risk and low efficiency in traditional welding training, providing a safe, efficient and green training solution for vocational colleges, enterprises and professional training centers.

Key Features

1. Safe, Green & Realistic Welding Experience

Zero open flame, strong light, high temperature and radiation; no welding consumables required. With real force feedback and precise motion tracking, the operation feel is highly restored to real welding, making this virtual reality welding training simulator ideal for beginners and skilled welders alike.

2. VR Immersive & Scene-Based Teaching

Adopting advanced virtual reality simulation technology, this welding simulator provides immersive training experience. The system offers more than 10 3D real production scenarios including passenger ships, ports, factories, petroleum pipelines, aircraft hangars, and engineering machinery maintenance, realizing the deep integration of industry and education for vocational education welding simulator users.

3. Innovative VR Immersive Teaching

3D VR vision clearly presents the spatial distance between welding gun and workpiece. Supports teacher live broadcast, virtual guided gun training and 3D operation video sharing for efficient and intuitive learning with this welding skill training simulator.

4. All-Position & Full-Scenario Training

Standard 6 physical workpieces; supports flat, vertical, horizontal, overhead and 45° inclined welding. Real-time data display of arc length, travel speed and gun angle helps trainees correct deviations accurately during practice on this virtual reality welding training simulator.

5. Intelligent Management & Cost Saving

The teacher console enables remote task distribution, hierarchical training, automatic scoring, data tracking and report printing. This weldingsimulator greatly reduces training costs and daily management workload, making it perfect for WorldSkills welding training programs.

6. Integrated Theory & Practice

Built-in professional welding knowledge base; teachers can update materials at any time to realize synchronized learning of theoretical knowledge and practical operation with this vocational education welding simulator.

Core Functions

Supports GMAW, SMAW, GTAW three mainstream welding processes
VR immersive operation + real-time welding effect simulation
Real-time broadcast teaching & guided training mode
3D operation video playback & comparison learning
Automatic defect detection & intelligent scoring system
Student management, class management, exam & homework management

Application Scenarios

Vocational college welding major teaching & practical training
Enterprise welder pre-job training and skill improvement
Welding skill certification and examination coaching (ideal for WorldSkills welding training)
Industry exhibitions, technical demonstrations and technology promotion

Specification for Welding Simulator（onew—360s）
Product	Welding simulator
Vision technology	Virtual reality (VR)
Input supply	Single Phase 110 - 230V, 50 - 60 Hz, 5 - 11A
Learning concepts	Didactic
Process simulated	SMAW, GMAW, GTAW
Joint configuration	Butt, fillet, lap, pipe to plate and pipe to pipe
Welding position - Basic	1G to 4G (Upto overhead)
Welding position - Advanced	5G to 6G (Pipe to pipe and pipe to plate)
Skills learned	ARC Length, speed, work angle, travel angle & straightness
Defects analysis	Porosity & Spatter
Type of workpieces	Haptic workpieces
Work stand	Singlestation
Analysis modes	Video replay and report
Evaluation methodology	Objective (score) / graphical (trends)evaluation
Viewing points	HD Vision helmet, simulator system and projector(optional)
Thickness of materials	3.0 , 6.0 & 10.0 mm.

Following Features in the Welding Simulator：

* Viewing from helmet - HD Vision

* Different levels of practice (degree of difficulty)

* Every weld bead to be evaluated by the simulator

* Guidance for Skill parameters during welding (Continuously)

* Guidance for Ideal vision of welder during welding (Continuously)

* Free Teacher software with Create, Edit and Delete options for Courses, Modules and Student details.

* Possibility to include additional process and improvements in the same simulator

* Possibility to include pdf uploads in any Indian language of choice

* Remote Maintenance and updates through online

* Facility to monitor Performance of each student

* Learning through didactic and trainer guidance

* Colour - 32Bit True colour

* Facility to connect to Monitor

* Protection against - Overcurrent, UnderVoltage, OverVoltage and ShortCircuit.

* Polarity selection - DC+, DC-, and AC

Simulator Parameters：

* CC / CV Function

* Polarity selection DC+, DC- and AC

* Digital display of Current, Voltage , Wire feeedspeed & Gas pressure adjustment

* Synergic knob control for parameter selection

* Provision for selection of 2 Step and 4 Step trigger options in GMAW process.

* GMAW and GTAW torches to be of Industrial type with Euro Connector

* SMAW Electrode holder to be of Industrial type

* Thick work piece supported.

* World Skills course supported